
Nested Vault
Minimum Waste Interlocking Shell Structures
2018 | Texas A&M & Autodesk BUILD Space, Boston.
Collaborators: Borhani, Behzadan, Rybkowski, Kang, Suermann, Yadav & Palmer.
Links: Nested Fabrication
Project Description: Two full-scale vault structures were designed to explore the potential of self-standing building structures made from lightweight materials and interlocking components; these structures were fabricated with an industrial-scale robot and then assembled. By expanding topological interlocking principles to encompass the robotic fabrication process (and thus reduce scrap material, the form of the entire structure and its modules emerged from the constraints of the fabrication technique, which were dictated by using a robot-mounted hotwire end effector. The challenge was matching the pieces together in an arch so that they each came out of a single block of geofoam without the production of waste material.



